Electromechanical Assembly
Precision-built electromechanical assemblies, fully tested and ready to perform
Sub-system Assembly
We specialize in precision mechanical sub-assembly with intricate geometries, tight tolerances, and complex interconnections.
Our experienced team delivers tailored electromechanical assembly solutions for industries like optics, robotics, and semiconductors, optimizing designs for efficient, repeatable production.
Innovent’s skilled engineers also offer extensive expertise to identify optimal solutions. They ensure all assemblies meet the highest quality standards while safeguarding your resources and assets.
Simulation Testing
Confirming seamless integration readiness through quality testing
Stringent Requirements
Strict quality standard adherence and industry regulations
Complex Builds
Medium to high complexity electromechanical system builds
Wafer Processing Modules
Innovent is making wafer management assemblies that are part of a broader system-level application.
Wafer Handling and Orientation
Innovent has two decades of experience manufacturing, assembling, aligning/calibrating, and testing the internal mechanisms required to handle wafer movement both in vacuum and atmosphere environments.
Depending on the assembly, required movement may involve simply transporting in a single horizontal plane, flipping, or even clamping vertically for immersion. We produce high-quality finished electromechanical assemblies that are tested, qualified, and ready to install.
Wafer Cleaning
Cleaning is a specific subset of wafer handling that brings the added challenges of DI/cleaning fluid pumping, distribution, and management, as well as optical orientation sensing, wafer clamping, and high-speed rotation for spin drying.
Electromechanical Box Build
Most equipment has box build assemblies in place to provide power distribution along with motion and automation control.
Power Distribution Boxes
Innovent produces custom control boxes and power distribution panels (PDUs). Our box build capabilities support various products in semiconductor, life science equipment and other industries.
Our manufacturing, engineering, and production teams create modification drawings for standard enclosures and back panels. Then, our machine shop modifies the enclosure accordingly. This is typically done during the material procurement phase.
Once all the material has been received, the enclosure and panel will be ready to be populated, reducing the build time significantly.
Motion Control Boxes
Innovent manufactures a variety of PLC, PAC, and PC-based motion controllers for our customers. As an electromechanical assembly contract manufacturer, we are well-versed in manufacturing not just the controllers themselves but also the mechanisms they control.
Additionally, we have the capability to test and qualify these systems as a stand-alone sub-assembly or as a fully integrated mechanism into a larger process tool or other piece of equipment.
An example would be a 5-axis transport for wafers through the front end of semiconductor processing tools. Another is manufacturing and testing controllers integrated with surgical robots and circuit boards.
Optical Light Source Assemblies
Broadband light sources are used for complex scientific and engineering applications in semiconductor manufacturing, life sciences, and more.
Product Tracking Requirements
Data tracking is a critical component of the production process. Each lamp assembly has attributes recorded in a database to enable future reference: serial numbers for the top-level electromechanical assembly and critical subcomponents, the date produced, the job number, the personnel involved, and detailed test data.
Final acceptance Testing
Testing is performed in a laser-safe isolation room within the Class 100 (ISO 5) cleanroom. Each assembly is evaluated for proper operation of a safety interlock system and trouble-free ignition. Once ignition is initiated, a slew of parameters are displayed and recorded.
After key parameters stabilize, the test technician tunes the optics to focus and maximize light output. At the same time, the lamp completes a minimum burn-in period of 30 minutes at full power. Performance and output results are stored for future availability.
Get Started with Innovent
We simplify complexity to accelerate your success. With deep expertise in managing and delivering excellence, we’re ready to learn more about your project and how we can help.
Frequently Asked Questions:
What Is Electromechanical Assembly?
Electromechanical assembly integrates electrical and mechanical components into a finished product. It includes wiring, motors, PCB integration, switches, and more, tailored to meet design specifications.
Innovent provides custom electromechanical assembly services, ensuring that builds meet the needs of industries such as semiconductors, photonics, and robotics.
How Do Contract Manufacturers Stay Compliant With Industry Regulations?
In electromechanical assembly contract manufacturing, reputable partners ensure compliance with quality protocols and industry standards through inspections, in-process testing, and traceability.
How Are Supply Chain Challenges Handled in Electromechanical Assembly?
Effective supply chain planning in contract electromechanical assembly relies on strong supplier relationships and adaptable systems.
Practices like just-in-time inventory and multi-sourcing help maintain smooth production and minimize downtime.